The company offers a wide range of replacement options for tower internals, designed for compatibility and performance:
- Liquid distributors:
- Orifice plate distributors: Replacement plates with updated hole patterns (improved distribution, reduced fouling), available in 316L SS or Hastelloy.
- Trough distributors: Modular replacement of troughs and downcomers, with upgraded materials (e.g., PTFE lining for corrosive fluids).
- Packing and supports:
- Structured packing: Replacement with high-performance packing (e.g., Mellapak 250Y instead of 125Y), increasing separation efficiency by 30%.
- Packing supports: Upgraded to anti-slump designs (wire mesh or perforated plates with hold-down bars), preventing packing migration.
- Mist eliminators:
- Mesh pads: Replacement with higher density mesh (200 kg/m³ vs. 150 kg/m³), improving droplet removal efficiency (down to 3 μm).
- Chevron separators: Retrofit with vane-type eliminators for high-velocity flows (gas velocity up to 15 m/s).
- Gas distributors:
- Spargers: Replacement with ring-type or pipe-type spargers, optimized for gas distribution (uniformity index > 90%).
The company can reverse-engineer existing internals from drawings, samples, or site measurements, ensuring compatibility with existing tower geometry.