Formic Acid Plant

Introduction

The industrial production of formic acid via the synthesis of methyl formate from carbon monoxide (CO) and methanol (CH₃OH), followed by hydrolysis, is a process that has gained attention for its efficiency and sustainability. Here's an overview of the technology involved:

● Carbon monoxide and methanol are reacted under high pressure in the presence of a suitable catalyst to produce methyl formate.

● The methyl formate is then hydrolyzed with water to yield formic acid and regenerate methanol, which can be recycled back into the process.

Technical Features

High Efficiency: The direct carbonylation of methanol to methyl formate is a well-established and relatively high-yield process.

Renewable Feedstock: Methanol can be produced from renewable sources like biomass or via CO₂ utilization.

Recycling of Methanol: The hydrolysis step regenerates methanol, which can be recirculated, reducing material waste and improving overall process sustainability.

Formic Acid Specification

Item	Index
	94%			90%			85%
	Superior grade	First grade	Conformed grade	Superior grade	First grade	Conformed grade	Superior grade	First grade	Conformed Grade
Formic acid, wt%	≥94.0			≥90.0			≥85.0
Color/Hazen Unit (Pt-Co Color)	≤10		≤20	≤10		≤20	≤10	≤20	≤30
Dilution Test (Sample + Water = 1+3)	Not turbid		Passes test	Not turbid		Passes test	Not turbid	Passes test
Chloride (as per Cl), wt%	≤0.0005	≤0.001	≤0.002	≤0.0005	≤0.002		≤0.002	≤0.004	≤0.006
Sulphate (as per SO4), wt%	≤0.0005	≤0.001	≤0.005	≤0.0005	≤0.001	≤0.005	≤0.001	≤0.002	≤0.020
Iron (as per Fe), wt%	≤0.0001	≤0.0004	≤0.0006	≤0.0001	≤0.0004	≤0.0006	≤0.0001	≤0.0004	≤0.0006
Evaporation Residue, wt%	≤0.006	≤0.015	≤0.020	≤0.006	≤0.015	≤0.020	≤0.006	≤0.020	≤0.060

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Acids

Formic Acid Plant

Introduction

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Acids

Formic Acid Plant

Introduction

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