The company provides comprehensive installation support for tower and internals, ensuring safe and efficient commissioning:
- Pre-installation planning:
- Detailed installation procedures (IPA) developed, including lifting plans (crane capacity calculation, rigging details), sequence of installation, and safety precautions.
- Mock-up installation in workshop for complex internals (e.g., multi-tray columns), verifying fit and functionality before site delivery.
- On-site installation support:
- Technical supervisors onsite to oversee installation, ensuring compliance with engineering drawings and standards (bolt torque sequences, gasket placement).
- Specialized tools provided: laser alignment systems for tray support beams (accuracy ±0.5 mm/m), hydraulic lifting systems for heavy internals.
- Post-installation testing:
- Water distribution testing: Flooding the tower with water to verify liquid distribution uniformity (sample points at tower cross-section, variation < 5%).
- Gas flow testing: Air flow through tower to check pressure drop (compared to design, variation < 10%), identify leaks in flanged connections.
- Training and documentation:
- Operator training on routine maintenance (gasket replacement, manway sealing), emergency procedures (internal access safety).
- As-built documentation including installation records, inspection reports, and test certificates.