Process Intensification Solutions for Chemical Plants

All Categories
Modular Process Intensification

Modular Process Intensification

Combine the benefits of modular construction with process intensification. SL-TECH's skid-mounted, intensified process units offer a compact and efficient solution for challenging separations or reactions, ideal for both greenfield projects and revamps of existing facilities.
Get A Quote

Why choose us?

Optimized Separation Technologies

By employing intensified separation technologies, such as in our spray dryer and vacuum rake dryer processes for Paraformaldehyde, we achieve higher product purity and production efficiency with reduced equipment footprint.

Advanced Catalyst and Process Integration

We integrate advanced catalytic processes, like the Fe-molybdenum and Silver methods for Formaldehyde, as a form of process intensification to maximize conversion rates and selectivity, leading to more compact and efficient plants.

Efficient Plant Designs for Higher Yields

Our approach to process intensification focuses on creating more efficient plant designs, such as our Pressure Swing Distillation Process for Methylal, which reduces energy consumption and increases product yield compared to conventional methods.

Related products

The application of process intensification at Changzhou Sanli Tech International Trade Co., Ltd. is a key differentiator, enabling us to deliver chemical plants that achieve superior performance with a reduced environmental footprint. We view process intensification not just as a tool for equipment miniaturization, but as a holistic strategy to enhance the entire production system. For a client in the Ester Series, such as an Ethyl Acetate Plant, we can apply intensified reactive distillation technology, combining reaction and separation in a single column. This eliminates the need for a separate reactor and reduces recycle streams, leading to a significant reduction in both capital investment and energy consumption. In the Ethylene Industry, for a GE (Glycol Ether) Plant, we can implement intensified reactor and distillation systems that achieve high conversion and selectivity with lower steam and cooling water requirements. Our collaboration with the Institute of Process Engineering of the Chinese Academy of Sciences keeps us at the forefront of this field, allowing us to offer advanced technologies like micro-reactor or advanced mixing systems for hazardous reactions in a Chloroacetic Acid Plant. By integrating process intensification into our basic and detailed engineering design, we provide our clients with plants that are not only more compact and efficient but also inherently safer due to reduced in-process inventories and the containment of hazardous materials.

Frequently Asked Questions

What is included in a Process Engineering Package (PEP)?

Our PEP is the complete blueprint for your plant. It includes process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), material and energy balances, equipment specifications, control philosophy, and safety system designs. It provides all the technical information required for detailed engineering and construction.
Yes, we offer comprehensive chemical process design and licensing services. Our licensing package includes a detailed process engineering package (PEP) with all the data needed to design and build the plant. We also provide technical support during engineering, procurement, and commissioning to ensure a successful technology transfer.
Our commissioning and start-up service is a systematic process to transition your plant from construction to operation safely and efficiently. It includes pre-commissioning checks, system integrity verification, the safe introduction of chemicals, and final performance testing. We also provide hands-on training for your operations team.
Skid-mounted modular plants are pre-fabricated and pre-tested in a controlled factory environment. This approach significantly reduces on-site construction time, minimizes site-related risks, and ensures high quality. They are ideal for fast-track projects, remote locations, or brownfield sites where space is limited.

Related Articles

Analysis On Production Technology And Industrial Chain Of FM

28

Nov

Analysis On Production Technology And Industrial Chain Of FM

View More
Uses and Safety Precautions of Formaldehyde in Industry

23

Jul

Uses and Safety Precautions of Formaldehyde in Industry

Explore the industrial applications, safety measures, regulatory frameworks, and innovation trends of formaldehyde. Discover its role in resin production, healthcare disinfectants, wood composites, and alternatives like bio-based adhesives and low-VOC resins.
View More
The Role of Polymers in the Development of High - tech Industries

23

Jul

The Role of Polymers in the Development of High - tech Industries

Discover how polymer innovations are revolutionizing high-tech sectors, transforming manufacturing, sustainability, and technology applications. Explore the uses of photopolymers, high-performance polymers in aerospace, polyethylene glycol in drug delivery, and cutting-edge recycling methods for a greener future.
View More
Formic Acid: The Small Molecule Driving a Global Industry

22

Dec

Formic Acid: The Small Molecule Driving a Global Industry

View More

Customer Reviews

William Grant

The process intensification strategies used by Sanli Tech in our DMC (Dimethyl Carbonate) plant have improved both safety and efficiency. By minimizing in-process inventory and enhancing mixing in the reactor, they created a safer environment while achieving high conversion rates. The plant’s performance demonstrates the tangible benefits of their engineering philosophy.

Javier Fernandez

Sanli Tech used an intensified reactive distillation design for our Ethyl Acetate plant. This innovation combines reaction and separation, significantly reducing equipment count and energy use. The plant achieves high purity with a simpler process flow. It was a cost-effective and efficient solution that met all our production targets.

Get a Free Quote

Our representative will contact you soon.
Email
Mobile/Whatsapp
Name
Company Name
Message
0/1000
Innovative Process Intensification For Efficiency And Safety

Innovative Process Intensification For Efficiency And Safety

We embed process intensification principles into every design to create plants that are more efficient, safer, and more sustainable. Our solutions include intensified reactive distillation, advanced heat integration, and compact reactor designs that reduce footprint, lower energy consumption, and minimize in-process inventory, leading to significant operational cost savings.